Original Mission Tile our Production Process
When you walk into a space adorned with the intricate patterns and vibrant colors of cement tiles, you’re not just witnessing a design choice—you’re experiencing the result of meticulous craftsmanship and centuries-old techniques. At Original Mission Tile, we pride ourselves on creating handmade cement tiles that are as durable as they are beautiful, perfect for both residential and commercial projects. Whether you’re outfitting a modern house or a cozy ranch-style home, our tiles bring a touch of artistry to any setting.
In this blog post, we’ll take you on an in-depth journey through our production process, revealing the care, precision, and artistry that go into each tile we produce. By understanding this process, you’ll gain insight into the exceptional quality and appeal of our cement tiles, making them an ideal choice for high-end showrooms across the United States.
The History and Tradition of Cement Tiles
The Origins of Cement Tiles
Cement tiles, also known as encaustic tiles, have a rich history dating back to the 19th century. Originally crafted in Europe, these tiles became popular for their durability and aesthetic appeal. Over time, the tradition of cement tile-making spread to different parts of the world, including Mexico, where it evolved into the vibrant and decorative Mexican tiles we see today.
Preserving Traditional Techniques
At Original Mission Tile, we are committed to preserving these traditional techniques while infusing them with modern innovations. Our tiles are handmade by skilled artisans who have honed their craft through years of practice, ensuring that each tile carries the legacy of quality and craftsmanship.
The Production Process of Cement Tiles
Creating cement tiles is an art form that requires precision, patience, and an eye for detail. Here’s a step-by-step look at our production process:
Step 1: Design Conceptualization
The process begins with design conceptualization. Our design team works closely with clients to understand their vision, whether they’re looking for classic patterns, modern geometric designs, or something entirely custom. We draw inspiration from various sources, including traditional Mexican tiles, contemporary design trends, and the natural beauty of materials like terracotta and terrazzo.
Step 2: Mold Creation
Once the design is finalized, we create a custom mold. This mold is the foundation of the tile’s pattern, carefully crafted to ensure that every detail is captured. Our artisans use high-quality materials to create durable molds that can withstand repeated use while maintaining the integrity of the design.
Step 3: Pigment Preparation
The vibrant colors that characterize our cement tiles come from carefully selected pigments. We prepare these pigments by mixing natural mineral powders with water, achieving the desired hues that will bring the tile’s design to life. Our commitment to using natural pigments ensures that our tiles are eco-friendly and safe for all environments.
Step 4: Layering the Design
With the mold and pigments ready, the layering process begins. This is where the true artistry of cement tile-making shines. The mold is placed on a flat surface, and the pigments are carefully poured into the appropriate sections of the mold, following the design pattern. Each color is added separately, requiring a steady hand and an acute sense of detail to avoid any bleeding between colors.
Step 5: Cement Layering and Pressing
After the pigments have been applied, a layer of fine sand and cement is added to the mold, creating the tile’s base. This layer gives the tile its strength and durability. The mold is then placed under a hydraulic press, where the cement and pigments are compressed into a solid tile. This pressing process is crucial for ensuring that the tile is dense, durable, and capable of withstanding heavy foot traffic.
Step 6: Curing and Drying
Once pressed, the tiles are carefully removed from the mold and placed in a curing room. Unlike ceramic or porcelain tiles, cement tiles do not require kiln firing. Instead, they undergo a natural curing process that can take several days. During this time, the tiles are periodically misted with water to ensure even curing and to prevent cracks.
Step 7: Quality Control and Finishing
After curing, each tile undergoes a thorough quality control inspection. Our artisans check for any imperfections, ensuring that only the highest quality tiles make it to our clients. Any necessary finishing touches, such as smoothing edges or applying a sealant, are completed during this stage.
Step 8: Packaging and Shipping
Once the tiles have passed our quality control checks, they are carefully packaged and prepared for shipping. We take great care to ensure that the tiles are securely packed to prevent any damage during transit. Our shipping process is efficient, allowing us to deliver our products to showrooms across the United States quickly and reliably.
The Value of Handmade Cement Tiles
Unique and Customizable
One of the greatest advantages of our handmade cement tiles is their uniqueness. No two tiles are exactly alike, and with our ability to create custom designs, the possibilities are endless. Whether you’re looking for a specific pattern for a bathroom remodel, a concrete look tile for a modern kitchen, or a cozy tile for a farmhouse patio, our custom options allow you to create something truly special.
Durability and Longevity
Our cement tiles are designed to last. The meticulous production process ensures that each tile is dense, durable, and capable of withstanding heavy use. This makes them ideal for both residential and commercial spaces, where long-lasting flooring is essential.
Eco-Friendly Production
At Original Mission Tile, we are committed to sustainable practices. Our production process uses natural materials, such as mineral pigments and cement, and does not require energy-intensive kiln firing. This eco-friendly approach makes our tiles a responsible choice for environmentally conscious consumers.
Examples of Our Work
Residential Projects
- Modern House in Los Angeles: Our custom geometric tiles were used in the kitchen and bathroom of a modern home in Los Angeles, creating a sleek and contemporary look that perfectly complemented the home’s minimalist design.
- Farmhouse in Texas: We provided cozy, rustic-style tiles for a farmhouse renovation in Texas. The tiles were used in the kitchen, bathroom, and outdoor patio, adding warmth and character to the space.
Commercial Projects
- Restaurant in New York City: Our vibrant Mexican tiles were used to create a stunning feature wall in a trendy New York City restaurant. The bold colors and intricate patterns became a focal point, enhancing the restaurant’s overall ambiance.
- Hotel Lobby in Miami: For a luxury hotel in Miami, we designed custom encaustic tiles with a tropical theme. These tiles were used in the lobby and guest rooms, creating a cohesive and inviting atmosphere for guests.
Why Showrooms Love Original Mission Tile
High-End Appeal
Our cement tiles are known for their high-end appeal, making them a popular choice for luxury showrooms. The combination of traditional craftsmanship and modern design elements ensures that our tiles stand out in any display.
Diverse Range of Designs
With hundreds of patterns in stock and the ability to create custom designs, our tiles cater to a wide range of styles and preferences. Whether your customers are looking for something modern, rustic, or vintage, our extensive collection has something for everyone.
Reliable Supply Chain
We understand the importance of reliability in the showroom industry. That’s why we keep a large inventory of tiles in stock and ready to ship. Our efficient production and shipping processes ensure that you can meet your customers’ demands quickly and effectively.
Conclusion
The craftsmanship behind Original Mission Tile is what sets us apart from the competition. Our dedication to preserving traditional techniques, combined with our commitment to quality and customization, makes our cement tiles the perfect choice for tile and stone showrooms across the United States. By offering our handmade tiles, you can elevate your showroom’s offerings and provide your customers with products that are not only beautiful but also built to last.
Visit www.originalmissiontile.com to explore our collection and learn more about how our tiles can enhance your showroom’s display. Let’s work together to bring the art of cement tiles to your customers.